Vi3

X-ray imaging acquisition and analysis software
Vi3 is a customizable software platform that supports both direct and customized X-ray imaging and control solutions

Characteristics of VI3

● Hardware control

● Image enhancement and analysis

● Archive

● Image acquisition

● Form a report

● Docking with MES system

電路板的原始圖像

Advanced Defect Enhancement (ADE) Filter Image

Vi3 provides fully configurable control for various aspects of the entire workflow, including motion control, image acquisition, analysis, and archiving.

Designed for scalability

The Vi3, designed for scalability, can easily interact with most industrial grade X-ray sources, detectors, and workpiece manipulation devices, thereby expanding your hardware choices.

The modular design of Vi3 allows you to easily add options and features. Vi3 has three-level password protection, making it highly secure.

Vi3 provides maximum flexibility through an open architecture that has numerous interfaces for external integration, such as PLC and database servers. It is also compatible with DICONDE and can deploy multiple data collection and review stations at the enterprise level.

If the process in your location has changed, you can adjust Vi3 to modify the workflow or processing logic. This greatly reduces the necessity of rewriting code, and even in some cases, there is no need to rewrite code. When tasks such as image capture, operator inspection, and/or ADR analysis run synchronously, the throughput of individual system artifacts can be maximized.

All castings with reference radiography displayed in VJT's Vi3 software:

All X-ray reference photos of castings are displayed in VJT's Vi3 software

Advanced image processing programs, such as Advanced Defect Enhancement (ADE), Automatic Defect Recognition (ADR), and other modular features, can automate the inspection process, maximizing throughput and quality. This feature helps to improve employee safety and reduce the risk to product users.

ADR automatic defect recognition

ADR Automatic Defect Recognition (ADR) includes post-processing of images for automatic detection of defects in pre programmed regions of interest. Using ADR proprietary imaging software to evaluate analog and digital radiographic data without operator intervention. The region of interest (ROI) is pre programmed using the obtained digital radiographic data. Then, the software analyzes the defects in each designated area and provides statistical process control data, which can be configured to automatically alert quality process personnel when non-conforming materials or process deviations exceed programming levels. Automatic defect recognition can improve the quality of manufacturers through repeatable and objective inspection to obtain images (top), ADR enhanced images (bottom), and improvement processes, but it can also increase productivity by reducing labor. ADR combines the X-ray examination process with machine vision. X-ray penetration products, imaging systems generate images for evaluation, machine vision automatically analyzes images and decision-making processes.

Vi3 image processing

From better data to better analysis and then to better components

Digital X-ray images can generate over 65000 grayscale levels. This presents unique challenges for data analysis and interpretation. Traditional film imaging requires shooting multiple films at different energies, film speeds, and exposure times, and interpreting them on a lightbox to display all the details of the inspected part. By contrast, our digital images capture more data, full spectrum images, to improve operations and enhancement. VJT image processing and enhancement technology can more effectively solve the problem of image cracking. Some unique modular filters developed by VJT include:

Advanced Defect Enhancement (ADE) filters:

Use proprietary algorithms to analyze individual X-ray images pixel by pixel, highlighting anomalies and defects based on surrounding areas.

原始圖像/ ADE 圖像

對比度和亮度拉伸/ ADE圖像

先進(jìn)的降噪(ANR)過濾器：

去除通過散射、低光子計(jì)數(shù)和類似事件引入圖像的噪聲，而不去除圖像中的微弱特征或缺陷。

原始圖像 / ADE 圖像

高級裂紋檢測(ACD)過濾器:

適用于檢測裂紋和類似裂紋狀跡象的ADE過濾器的變體。

尋找彈藥的基底間隙檢測原始圖像的/使用ACD過濾器后基底間隙檢測

尋找基底間隙檢測的原始圖像的彈藥/使用ACD過濾器基底間隙檢測

X射線2.0:X射線檢查的未來就是現(xiàn)在

我們獨(dú)有的專利圖像處理過濾器套件可定制和配置，以滿足任何應(yīng)用。從突出鑄件內(nèi)的氣孔，到檢測焊縫中的夾鎢，或在嬰兒食品罐中發(fā)現(xiàn)異物，Vi3過濾器可提高產(chǎn)品質(zhì)量并增強(qiáng)產(chǎn)品安全性。

自動化缺陷識別(ADR)軟件：

作為自動化檢查的行業(yè)標(biāo)準(zhǔn)，ADR使VJT系統(tǒng)能夠分析X射線圖像，檢測缺陷和判斷零件（無論是操作員輔助的還是完全自動化的），使生產(chǎn)過程更放心。

Obtain images of pipe fittings defining regions of interest for ADR ADR identifies defects through area measurement

This is just a sample of the specialized filter provided by VJ Technologies. If you have any special requirements, please contact us.